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Absorption Technology Voc Treatment System For Low Medium Concentration Vapor Recovery

Absorption Technology Voc Treatment System For Low Medium Concentration Vapor Recovery

Absorption Technology Voc Treatment System For Low Medium Concentration Vapor Recovery

Product Details:

Place of Origin: CHINA
Brand Name: QIYAO
Certification: ISO

Payment & Shipping Terms:

Minimum Order Quantity: 1 unit
Price: Customized Product, Quoted Case By Case
Packaging Details: Seaworthy packing
Delivery Time: 4-8 months after PO
Payment Terms: L/C, T/T
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Detailed Product Description
Material: Carbon Steel Application: Recovery Of Low To Medium Concentration Oil Vapor
Structure: Skid-mounted Warranty Period: 12 Months Since Operation Or 18 Months Since Delivery
Packing: Seaworthy Packing

Absorption Technology Voc Treatment System For Low Medium Concentration Vapor Recovery

 

Absorption Technology for Vapor Recovery Unit

 

  1. Summary

Vapor Recovery Unit is to collect the organic vapor discharged during the manufacturing, storage, loading and unloading processes of various industries and recycle it by means of condensation, adsorption, absorption, membrane separation, etc. so as to finally satisfy the emission standards and create certain economic benefits for the end user.

 

The Absorption Process is suitable for treatment of low & medium concentration oil vapor. As long as proper absorbent is available at site, absorption process is recommended owing to the easy operation and reduced investment.

 

Though usually applied in combination with other process, the absorption process can also be solely applied for treatment of substances easily soluble in water, acidic or alkaline liquid. For instance, it can use water to handle waste gas containing methanol, acetic acid, ammonia, acetone, etc. to make it acceptable for the emission standard.

 

  1. Principle / Flow Procedure

Taking advantage of different solubility of different compositions, The Absorption Process can separate those easily soluble compositions from others. Most light hydrocarbons dissolve into the absorbent and waste gas containing little light hydrocarbons is discharged from the top of the tower. For different types of oil vapor, the absorbents can be water, acidic aqueous solution, alkaline aqueous solution, gasoline, diesel and heavy hydrocarbon, etc. More explanation about the process will be given taking methanol recovery with water absorption technology for example.

The oil vapor after flame arrester is pressurized by an induced fan and then delivered into the absorption tower, where it contacts the absorbent liquid (water) flowing in opposite direction for vapor-liquid equilibrium. Acceptable emission is obtained after multi-stage equilibrium and discharged from the top, while the liquid with rich methanol leaves from the bottom.

Absorption Technology Voc Treatment System For Low Medium Concentration Vapor Recovery

 

  1. Structure & Parameter (typical project)
Model QY/VR series
Capacity 50-5000 m3/h
Structure Skid-mounted
Material Carbon steel
Applicable exhaust gas Low & medium concentration oil vapor
Type of absorption tower Atmospheric pressure packed tower
Type of packing High efficient structured packing
Control method PLC automatic control
Main measuring point Pressure signal, level signal, flow signal
Main chain alarm system Pressure signal for interlocked blower start-up/shut down; Level signal for interlocked drain pump start-up/shut down; Flow signal to control opening of absorbent liquid valve
Utility required

Instrument air: ≤10Nm3/h

Absorbent liquid: relevant to capacity

Noise ≤ 85dB (A)
Stack height 15 m
Service life 25 years
Warranty 12 months after start-up of 18 months after arrival of equipment

 

 

  1. Advantage
  1. Software: ASPEN for process calculation, SW6 for equipment calculation, CADworx for design of the skid;
  2. High efficiency structured packing and low consumption of absorbent;
  3. High recovery efficiency and acceptable emission from tower top;
  4. Delivered as a skid to reduce site installation work;
  5. Fully sealed blower and flanged connection in the skid to achieve zero leakage;

6) ExdIIBT4 or ExdIICT4 explosion proof.

 

  1. Applied data for an typical project

PROJECT PICTURE

Concentration of emission: Compliance with GB31570-2015 <Standard of pollutant emission for oil refinery industry>, GB31571-2015 <Standard of pollutant for petrochemical industry> and the related local standard.

Details:

Benzene ≤ 4mg/m3,

Toluene ≤ 15mg/m3,

Xylene ≤ 20mg/m3,

Ethylbenzene ≤ 100mg/m3,

Acetonitrile ≤ 50mg/m3;

Acetone ≤ 100mg/m3,

Phenol ≤ 20mg/m3,

Methanol ≤ 50mg/m3;

Non-methane total hydrocarbons:

  • Removal rate ≥ 97%,
  • Concentration of emission ≤ 120mg/m3;

Noise (1m from VRU): ≤ 85dB (A)

Height of exhaust port: ≥ 15m.

 

 

Contact Details
Shanghai Marine Diesel Engine Research Institute

Contact Person: Mrs. Tan Ling

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