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Condensation Adsorption Vapor Recovery Unit Fully Sealed Blower And Flanged Connection

Condensation Adsorption Vapor Recovery Unit Fully Sealed Blower And Flanged Connection

Condensation Adsorption Vapor Recovery Unit Fully Sealed Blower And Flanged Connection

Product Details:

Place of Origin: China
Brand Name: QIYAO
Certification: ISO, ASME

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Customized Product, Quoted Case By Case
Packaging Details: Seaworthy packing
Delivery Time: 120 days
Payment Terms: T/T, L/C
Supply Ability: 20 sets per year
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Detailed Product Description
Material: Carbon Steel, Stainless Steel Application: For Vapor Recovery Of Highly Volatile Liquid During Loading/unloading Process
Efficiency: Over 97% Valuable Composition In The Vapor Can Be Recovered Service: Design, Engineering & Supply With Site Supervision
Customized: Available

Condensation-Adsorption Type Vapor Recovery Unit

 

* Summary

 

Vapor Recovery Unit is to collect the organic vapor discharged during the manufacturing, storage, loading and unloading processes of various industries and recycle it by means of condensation, adsorption, absorption, membrane separation, etc. so as to finally satisfy the emission standards and create certain economic benefits for the end user.

 

 

The Condensation-Adsorption Process adopts the method of cryogenic refrigeration to directly condense the light hydrocarbon contained in the vapor for the purpose of vapor recovery. The uncondensed gas containing small amount of oil vapor after condensation process shall be handled by means of adsorption in order to reach the emission standard.

 

The Condensation Process is suitable to handle the high concentration oil vapor. Generally, the capacity of treatment should not exceed 1500m3/h otherwise high energy consumption will be resulted. The oil vapor does not contact other liquid media, so it’s of simple process, visible & valuable benefit.

 

Principle / Flow Procedure

* Taking advantage of different condensation temperature of different compositions, the             Condensation Process reduces the temperature of the vapor and separates the desired                   composition when it changes into liquid.

* The poor gas containing small amount of oil vapor after condensation will be led to the adsorption       tank for further separation of hydrocarbons from the gas, so that the exhaust gas meets the                 emission standard.

* When the adsorbent is nearly saturated, the adsorption tank will be vacuumed by a dry screw             vacuum pump so that the adsorbed oil vapor will be released from the adsorbent. The released oil     vapor will be returned to the condensing device for treatment.

* The recovered liquid oil will be directly delivered to the product oil tank or raw material tank.

 

 

Structure & Parameter

Application Vapor recovery
Equipment name Vapor Recovery Unit
Model QY/VR series
Capacity 100-1500 m3/h
Structure Skid-mounted
Material Carbon steel
Fabrication code GB150.1~4-2011
Design code

GB50759-2012

Q/SH0117-2007

Design pressure Micro positive pressure
Design temperature Ambient
Applicable exhaust gas High concentration oil vapor
Compressor Plate type
Condenser Plate type
Compressor cooling Air/water cooled
Adsorption tank Vertical atmospheric pressure tank
Adsorbent Coal-base activated carbon
Control method PLC automatic control
Main measuring point Pressure signal, level signal, temperature signal
Main interlocked alarm

Pressure signal for interlocked blower start-up/shut down;

Level signal for interlocked drain pump start-up/shut down;

Temperature alarm for interlocked emergency shut down;

Concentration alarm of flammable or toxic gas; shutdown of motor fault.

Connection Bolted
Sealing Flange
Utility consumption Instrument air (≤10Nm3/h), cooling water (based on site conditions)
Emission

Benzene ≤ 4mg/m3,

Toluene ≤ 15mg/m3,

Xylene ≤ 20mg/m3,

Ethylbenzene ≤ 100mg/m3,

Acetonitrile ≤ 50mg/m3;

Non-methane total hydrocarbons:

- Removal rate ≥ 97%,

Concentration of emission ≤ 120mg/m3

Noise level ≤85 dB(A)
Stack height 15m
Service life 25 years
Activated carbon life 8 years
Spare parts 2 years
Warranty period 18 months after delivery or 12 months after operation
Service response time Within 12 hours

 

 

Advantages

1) ASPEN for process calculation and SW6 for equipment calculation;

2) CADworx 3D software for skid design;

3) Started R&D since 2007, built a test platform, accumulated plenty of analysis and research data;

4) Built projects are compliant with current emission standard. Plenty of project experience;

5) For oil vapor with complicated composition, three-stage double compressor system is applied to               achieve high oil recovery ratio and reduced energy consumption at the same capacity;

6) Double channel condenser with two heat exchangers (one work, one standby) to ensure continuous         operation of equipment;

7) Multiple temperature monitoring points at the adsorption tank for safe operation;

8) Delivered as a skid to reduce site installation work;

9) Fully sealed blower and flanged connection in the skid to achieve zero leakage;

10) ExdIIBT4 or ExdIICT4 explosion proof.

 

 

Condensation Adsorption Vapor Recovery Unit Fully Sealed Blower And Flanged Connection

Condensation Adsorption Vapor Recovery Unit Fully Sealed Blower And Flanged Connection

Contact Details
Shanghai Marine Diesel Engine Research Institute

Contact Person: Mrs. Tan Ling

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