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High Concentration Oil Vapor Recovery Unit By Condensation Adsorption Technology

High Concentration Oil Vapor Recovery Unit By Condensation Adsorption Technology

High Concentration Oil Vapor Recovery Unit By Condensation Adsorption Technology

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Detailed Product Description
Application: Oil Vapor Recovery Material: Carbon Steel
Applicable Vapor: High Concentration Oil Vapor Capacity: 100-1500 M3/h
Technology: Condensation & Adsorption Adsorbent: Activated Carbon
Service Life: 30 Years For Equipment, 8 Years For Activated Carbon
High Light:

flare gas recovery system

,

vapour recovery system

High concentration oil vapor recovery unit by condensation-adsorption technology

 

I Work principle

Taking advantage of different condensation temperature of different compositions, the Condensation-Adsorption Process adopts cryogenic refrigeration method to cool down the oil vapor and then directly separate and condense the light hydrocarbons contained in the vapor for the purpose of recovery. The remaining uncondensed gas containing small amount of oil vapor after condensation process is delivered to the adsorption tank for further separation of hydrocarbons from the gas, so that the exhaust gas meets the emission standard. When the adsorbent is nearly saturated, the adsorption tank will be vacuumed by a dry screw vacuum pump so that the adsorbed oil vapor will be released from the adsorbent. The released oil vapor will be returned to the condensing device for further treatment. The recovered liquid oil will be directly delivered to the product tank or raw material tank.

High Concentration Oil Vapor Recovery Unit By Condensation Adsorption Technology

II Advantages

Especially suitable for high concentration oil vapor, the condensation-adsorption process is featured by the following advantages:

1) High oil recovery efficiency and low energy consumption;

2) One work heat exchanger together with a standby unit provided at the condensation section to ensure continuous operation;

3) Special three stage condenser system for oil vapor of complicated compositions;

4) Delivered as a skid to reduce site installation work;

5) Fully sealed blower and flanged connection in the skid to achieve zero leakage;

6) ExdIIBT4 or ExdIICT4 explosion proof.

III Components and parameters

The vapor recovery unit of condensation-adsorption technology mainly is made up of condensers, adsorption tanks, compressors, vacuum pump, drain pump, stack and etc.

Model QY/VR series
Capacity 100-1500 m3/h
Structure Skid-mounted
Material Carbon steel
Applicable vapor High concentration oil vapor
Compressor Plate type
Condenser Plate type
Compressor cooling Air or water cooled
Adsorption tank Vertical atmospheric pressure tank
Adsorbent Coal-base activated carbon
Control method PLC automatic control
Main measuring point Pressure signal, level signal, temperature signal
Main interlocked alarm

Pressure signal for interlocked blower start-up/shut down;

Level signal for interlocked drain pump start-up/shut down;

Temperature alarm for interlocked emergency shut down;

Concentration alarm of flammable or toxic gas; shutdown of motor fault.

Utility required Instrument air (≤10Nm3/h), cooling water (if available)
Noise level ≤85 dB(A)
Service life 25 years
Activated carbon life 8 years
Warranty period 18 months since delivery or 12 months since start-up

 

IV Application

 

Project image

 

Youye Storage (Shanghai) Co. Ltd.

Location: Shanghai, China

Emission:

Benzene ≤ 4mg/m3,

Toluene ≤ 15mg/m3,

Xylene ≤ 20mg/m3,

Ethylbenzene ≤ 100mg/m3,

Acetonitrile ≤ 50mg/m3;

Non-methane total hydrocarbons:

---Removal rate ≥ 97%,

---Concentration of emission ≤ 120mg/m3

 

Contact Details
Shanghai Marine Diesel Engine Research Institute

Contact Person: Mrs. Tan Ling

Tel: 86-21-51151156

Fax: 86-21-51711742

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